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Surface preparation · spraying · recovery · safety

Shot-blasting & Powder Coating Line

A powder coating line is not a booth and a gun — it is a process chain, and the chain is only as strong as its front end. Get the blasting and pre-treatment right and the coating stays on for ten years; get it wrong and the best booth in China will still deliver a finish that fails in the field. We design, supply and commission whole lines: blasting, pre-treatment, drying, spraying, recovery, curing, and the explosion protection that goes with them — sized to your workpiece and your output per hour.

The line

How a powder coating line is arranged

The sequence is fixed even when the equipment is not: loading → shot blasting or chemical pre-treatment → drying → spray booth → curing oven → cooling → unloading. The conveyor that carries workpieces through those stages sets the rhythm of the whole plant, so we design line length and speed from your required output, not from the size of the room you have.

Specification

What we need to size your line

A powder coating line quotation is worthless without these numbers, so collect them before you talk to any supplier:

Send a photo of a typical workpiece next to a tape measure or a person. It saves a week of questions.

Supply & commissioning

What we supply, and how the line gets commissioned

We supply the equipment from our partner factory in Changzhou, together with the layout drawing, process parameters for your powder, and commissioning support. We will say plainly which parts we manufacture, which parts are bought in (control components are from named international brands or Chinese equivalents, depending on your preference), and where the boundaries of supply sit — particularly your building, compressed air and electrical connections, which are local scope.

Commissioning is where projects are won or lost. Plan for a trial of your own workpieces, not sample plates, and plan to have your powder supplier in the room. Spray parameters that produce a perfect test panel can fail on a complex welded assembly, and the fix is normally in the blasting and pre-treatment stages rather than in the gun settings.

Specification

Specification range

Typical configurations — each line is engineered to the workpiece and output
Line scopeShot blasting, pre-treatment, drying, spray booth, recovery, curing oven, conveyor, controls
Booth typesSandwich-arc, flat-panel cyclone, walk-in booth, quick colour-change booth
Recovery systemHigh-efficiency cyclones (carbon / stainless steel), explosion-proof cartridge filters, vacuum closed-loop pumps
Powder supplyQuick colour-change and closed-type supply centres with hoppers and pumps
AutomationManual guns, short-stroke and four-dimensional reciprocators, robot booths, workpiece recognition, laser scanning
ControlMain control cabinet, PLC-based, with recipe and parameter storage
SafetySpark detection, explosion-proof isolation valves, flameless venting, suppression, IP65 panels
Workpiece rangeSmall fabricated parts up to walk-in booths for large steel structures
ConveyorOverhead conveyor, power-and-free, or floor conveyor depending on weight and process time
UtilitiesCompressed air and power by customer; oven fuel by customer (gas, diesel or electric)

The table shows the range we normally supply. Your offer states the exact capacity, span, lifting height, duty class and voltage for your site — and where a figure in this table differs from the offer, the offer prevails. Send us your requirement and we will confirm each line in writing before you order.

Photographs

Equipment from the coating line partner factory

Photographs from our partner factory in Changzhou — the same equipment that would ship on your line.

Powder spray booth with cyclone recovery — partner factory, Changzhou, China
Powder spray booth with cyclone recovery
Cyclone recovery unit and explosion-proof filtration — partner factory, Changzhou, China
Cyclone recovery unit and explosion-proof filtration
Powder supply centre and spraying station — partner factory, Changzhou, China
Powder supply centre and spraying station
Automatic reciprocator at the test bay — partner factory, Changzhou, China
Automatic reciprocator at the test bay
Stainless cyclone filters with explosion venting — partner factory, Changzhou, China
Stainless cyclone filters with explosion venting
Overhead conveyor and pre-treatment line — partner factory, Changzhou, China
Overhead conveyor and pre-treatment line
FAQ

Shot-blasting & Powder Coating Line: questions we are asked

Do I need shot blasting as well as pre-treatment?

For fabricated steel that arrives with mill scale, yes — blasting is the stage that produces a surface the coating can key into, and no chemical pre-treatment replaces it. For sheet-metal parts that come clean from the press shop, chemical or conversion-coating pre-treatment alone is usually enough. If a supplier tells you blasting is unnecessary for structural steel, ask what their warranty covers; coating over scale will delaminate in service.

Can one booth handle several colours?

Yes, but the cost sits in cleaning time, not in the booth. Quick colour-change designs — removable hoppers, arc panels and roofs that open, separate powder circuits — cut a change from a few hours to a few tens of minutes. If you change colour more than once a shift, the quick-change design pays for itself; if it is once a month, the standard booth is fine and we will tell you so.

How much space does a line need?

Line length is driven by conveyor speed and process time: drying, spraying and curing each need a fixed number of minutes, so a low-output line for large workpieces can be physically long, while a high-output line for small parts can be surprisingly compact. Send your building plan and workpiece sizes and we will propose a layout that fits the space you actually have, including clearance for loading and unloading.

What about explosion protection — is it really necessary?

Powder is a combustible dust and a coating booth is a recognised explosion risk. Serious buyers now specify spark detection, explosion venting or suppression, and isolation between the booth and the recovery system as standard, and many insurance policies require it. We build it in as part of the line rather than offering it as an accessory, and we supply the documentation your safety inspector will ask for.

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Inquiry

Ask about the shot-blasting & powder coating line

Send capacity, span and lifting height and we will reply with a specification and a price within 24 hours.

Prefer to talk? Zalo · WhatsApp · +86 130 7868 9898

Za Zalo (Vietnam)+86 130 7868 9898 — tap to chat Tel Phone+86 130 7868 9898 @ Emailsales@xinyidacranes.com
⌖ AddressNo. 89, east side of the road, 520 m south of Longxiang Village Primary School, Naoli Town, Changyuan City, Xinxiang, Henan 453400, China
How we work

Supplier, not factory — and we say which factory

We quote from 4–5 long-term partner factories in Changyuan, Henan. You will know which one is building your crane, our inspectors test it before shipment, and the drawings, test report and manuals travel with the machine. More about how we work →

Tell us your lifting requirement

Crane type, capacity (t), span (m) and lifting height (m) is usually enough for us to quote. Send a photo of your workshop if you are not sure.

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